Contains material and full scale plans to contains all parts necessary to build a complete aircraft except paint, varnish, restraints, instruments, upholstery, and engine fuselage kit. Airframe construction and repair rivet metalworking. Aircraftairframe terminology aerodynamics avionics trade skills tools rigging hydraulic systems landing gear systems environmental control systems antiicedeice systems fire protection systems structural identification electrical circuits structural repair aircraftairframe construction. In addition, a technician must also be aware of how different physical properties of sheet metal materials increase the durability and strength of an aircraft. It is not possible for one aircraft to possess all characteristics. Read aeronautical technologies for the twentyfirst century. An aircraft must be constructed of materials that are both light and strong. Commercial transports use advanced composites in essential secondary structures such as flaps and control surfaces and in some primary structure such as vertical fins. Hypersonic airframe structl xes technology needs and flight.
Wood aircraft construction and repairs part one in aircraft wood and structural repair the information presented in this chapter is general in nature and should not be regarded as a substitute for specific instructions contained in the aircraft manufacturers maintenance and repair manuals. The passing of this practical test is a required step toward obtaining the aviation mechanic certificate with airframe rating. Wood airplane construction built in bookshelf design plans easy plans a toy box wood aircraft construction techniques modern wooden house plans paste wood filler wooden rocking bench plans. The goal of the airframe technology development is to develop and. A detailed description of the overall study, including the research approach, evaluation criteria, and. Nasa used approximately 168 boron aluminum tubes in the midfuselage frames as stabilizing. Wood was the material of choice for aircraft construction into the 1930s. The research performed in this study extended the developed methodology to new material systems and construction techniques.
Airframe parts general the principal parts of an airframe are most commonly made of aluminum alloys in the form of shells. This may be a major contributor to acquisition cost and requires a large. This book, therefore, will primarily act as an introduction to the whole. Methods of construction vary greatly with different types of aircraft, as do the various repair and maintenance procedures required to keep them airworthy. Airframe construction and repair free download as powerpoint presentation. One of the british armed forces most stalwart helicopters over the years has been the little lynx used by the army and navy for battlefield reconnaissance and maritime support since the late 1970. Practical design information and data on aircraft structures. Aircraft basic construction introduction naval aircraft are built to meet certain specified requirements.
Overall, the integrated metallic composite construction reduced the thrust structure weight by 21%, or approximately 409 kg 900 pounds. Airframe structures and applications amnt 270 ev blended. As a result of nasas refocus on exploration, the istp has been modified, and the airframe subproject, as well as much of nglt, has been cancelled effective the end of fy04. The second part is a progressive stepbystep construction guide. It is intended that this handbook provide the basic information on principles, fundamentals, and technical procedures in the subject matter areas relating to the airframe rating. Introduction to aircraft maintenance student workbook, 2004, avotek information. Airframe technology development for next generation launch. General an aircraft is a device that is used for, or is intended to be used for, flight in the air. The goal of the airframe technology development is to develop and demonstrate airframe technologies for. Additionally, for the fighter subsample only, the study investigated the possible benefits of incorporating an objective technology measure into the equations. The drawings and manual have been laid out to allow the average builder to understand them without. The dvd focuses on modern techniques and tools that are. Represents several decades of data collection, research, conversations with different airframe specialists, plus the authors more than twenty years experience in airframe structural design. Lightweight metal alloys with a strength greater than wood were developed and used on later aircraft.
Nasa high powered video series counterpart documents. Modern construction methods normally involve carving the components from a single piece of metal so that rivets and bolts are not required. Students will be able to identify and select materials employed in aircraft construction. Sep 30, 2015 v the aviation maintenance technician handbookairframe faah808331 is one of a series of three handbooks for persons preparing for certification as an airframe or powerplant mechanic. Pdf wooden aircraft construction techniques plans diy free. Developed as part of a series of three faa manuals for persons preparing for certification as an airframe or powerplant mechanic. Mar 29, 2010 one of the british armed forces most stalwart helicopters over the years has been the little lynx used by the army and navy for battlefield reconnaissance and maritime support since the late 1970. Airframe design is a field of aerospace engineering that combines aerodynamics, materials technology and manufacturing methods with a focus on weight, strength and aerodynamic drag, as well as reliability and cost. The drawings and manual have been laid out to allow. Aircraft design is a complex and fascinating business and many books have been written about it. This aviation mechanic airframe practical test standards book has been published by the federal aviation administration faa to establish the standards for the aviation mechanic airframe practical test.
Plug construction, vacuum bagging and sandwich core construction and the art of moldless composites. Of wood and was nicknamed the wooden the mosquito was free 2. Additionally, for the fighter subsample only, the study investigated the possible. Aviation maintenance technician handbook airframe volume 1. For that reason, only the bolts used in the extra 200 with relevant torque values and measuring techniques are described in the following. Dotfaaar106 determining the fatigue life of composite. May 24, 2015 wood aircraft construction techniques. Expression into wood airplane wing construction the. Mcdougall1 california polytechnic state university, san luis obispo, california, 93407 one often overlooked aspect to building an aircraft is the manufacturing process used to put it into production. Two place aircraft 20152016 price list us dollars general aircraft kit information for all models airframe kits.
This chapter, divided into four sections, describes airframe parts. Major structural stresses aircraft structural members are designed to carry a load or to resist stress. A working knowledge of the location, construction, and purpose of the various structural units of the aircraft is the basis for an intelligent approach to airframe repair. Asa fast track test guide airframe or asa prepware airframe the tools required for this class should be part of the students basic tool kit available electronically online or in paperback hardcopy course description. Faa aviation maintenance technician handbook airframe. The design of the airframe is according to standard procedures and requires no special tools or procedures for maintenance.
The rst paper contains a parametric study in which a skinstringer panel is optimized. When specific manufacturers manuals and instructions are not available, the federal aviation administration faa advisory circular ac 43. The following types of material are used in aircraft construction. We provide full lifecycle support of our products from conceptual design and development to testing and first part qualification certification. Finally, a short summary of the appended papers is given. The entire airframe and its components are joined by rivets, bolts, screws, and other fasteners. Welding, adhesives, and special bonding techniques are also used. The very complexity and dynamic nature of the subject means that no one book can do it justice. This advisory circular ac contains methods, techniques, and practices acceptable to the administrator for the inspection and repair of nonpressurized areas of civil aircraft, only when there are no manufacturer repair or maintenance instructions. The last part of this manual is a weight and balance form. Part of the reason was the slow development of strong. Aircraft wood and structural repair wood was among the first materials used to construct aircraft.
It is intended that this handbook provide the basic information on principles, fundamentals, and technical procedures in the subject matter areas relating. Structures aviation maintenance technician series crane, dale on. However, some missionspecific features of uavs are especially dependent on advances in airframe materials and structures. Two place aircraft 20152016 price list fisher flying. Aircraft airframe terminology aerodynamics avionics trade skills tools rigging hydraulic systems landing gear systems environmental control systems antiicedeice systems fire protection systems structural identification electrical circuits structural repair aircraft airframe construction. In addition to forming techniques, this chapter introduces the airframe technician to the tools used in sheet metal construction and repair, structural fasteners and their installation, how to inspect, classify, and assess metal structural damage, common repair practices, and types of repairs.
Maximum ramp mass is the maximum mass of the aeroplane you can taxi with, but not take off. Fuselage construction skin over light formers skin takes all the loads unwieldy and heavy not best strengthweight ratio extra strength needs to be built in around holes windows. Jun 19, 2015 pdf diy wood airplane construction plans download. The design and construction of any air vehicle is driven by consideration of a range of failure modes, such as excessive elastic deformation, yielding, buckling, fracture, fatigue, corrosion, creep, and impact damage. The only major new facility under construction, the. This chapter, divided into four sections, describes airframe parts, metal qualities and stresses, metalworking processes, and aviation hardware. Demonstrate the techniques for sheet metal maintenance and repair, layout, forming, repairs, and structural fasteners. Airframe structural concepts and construction methods. Introduction to aircraft maintenance student workbook, 2004. Aerostructures aerostructures programs aurora flight sciences is a leading provider of high valueadded aerostructures products. The construction process of building a kit airplane where initial shaping of the metal is done by the manufacturer but all assembly is done by the owner is a good way to see the manufacturing process that goes into building an allaluminum airframe and understand the benefits and drawbacks to it. Most of the airplanes built during world war i wwi were constructed of wood frames with fabric coverings. This certificate, along with the general and powerplant certificates, prepares the student to sit for the certification exams required by the federal aviation administration to become certified airframe and powerplant maintenance technicians. Airframe technology development for next generation.
It is intended that this handbook provide thebasic information on principles, fundamentals, and technical procedures in the subject matter areas. This study included data for materials commonly used in aircraft applications, including adhesives and sandwich construction. This volume contains information on airframe construction features, assembly and rigging, fabric covering, structural. These requirements must be selected so they can be built into one aircraft. Manufacturing processes in an allaluminum airframe stewart v. Identify the various types of metallic and nonmetallic materials used in aircraft construction. Prefacethe aviation maintenance technician handbookairframe faah808331 is one of a series of three handbooks forpersons preparing for certification as an airframe or powerplant mechanic.
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